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Korex Chicago

Blog, Project Snapshots

Project Overview

Delviro highbays in warehouse

This job was completed at Korex Corporation, a manufacturing facility located on the south side of Chicago. This project focused specifically on the installation of energy efficient lighting in their storage warehouse. The total project cost was $23,447, with the company receiving $18,698 worth of rebates from the ComEd Energy Efficiency Program. Korex wound up paying only $5,541 out of pocket for the total project – less than 25% of the total project cost!

Project Details

This simple project consisted of replacing Qty (48) – 400W existing Mercury Vapor fixtures with Qty (33) Delviro Titan 160W LED highbay fixtures. The Titan LED fixtures were a perfect solution for this application because they perform better in high, open areas and provide optimal lighting for vertical surfaces, such as shelving. Furthermore, since this location is primarily a storage facility, the occupancy sensor was an ideal way to deliver even more energy savings. For example, the fixtures turn on once a customer enters the area, remain on while they source the material and deliver it to another part of the factory. After 30 minutes of no activity, the lights in the storage area shut off automatically, saving additional energy and reducing operating costs even more.

In the end, Korex reduced their monthly electrical charge from $900 to $300 saving the company $600 a month in just electric charges! The payback on this project is a little over 9 months. Also, the Delviro fixtures used in this project came with a 10-year warranty and are virtually maintenance free for the duration of the life of the fixture. “These provide incredible maintenance savings!” Jim Barca reported, “[the new lights] brighten my day every day, and I am so happy I am saving money and not burning unnecessary energy.”

How can we help you?

Our customers benefit from financial savings, as well as by reducing their overall carbon footprint and taking advantage of the rebates offered by utility companies.

Twin Supplies is a professional lighting company which provides FREE lighting assessments and identifies potential energy saving measures. We also complete all necessary paperwork at no cost, and install LED samples to ensure our customers will be pleased with the final results.

Click on the link below to like our Facebook page and learn more about our company! If you are pleased with the service we have provided for you, please give us a review! We appreciate your feedback!

https://www.facebook.com/twinsupplies/

Timothy Snow, Project Manager

 

Special PSEE Bonus Rebate for LED Streetlight for a Limited Time

Blog, Energy Efficiency, Twin Supplies News

The Utility now manages the energy efficiency portfolio for public sector customers in Illinois. They have announced a limited time bonus rebate for replacing existing inefficient streetlights with LED. While the regular exterior LED incentive of $.70 per watt reduced is already very good, ComEd has now added an increased incentive for municipal streetlights based upon kWh reduced. This new bonus rate is an extremely generous $.30 / kWh reduced! By taking advantage of these rebates, customers can have up to 75% of the cost of a streetlight project covered!

The rebate funds are on a first come first served basis. Please contact our office today at (630)590-5138 for more information. Our experienced project managers will explain the details of the program to you and perform a complimentary, no obligation light audit at your facility. Call us today and start saving money tomorrow!

Project Snapshot: Holy Cross Church

Blog, Project Snapshots, Twin Supplies News
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After Photos

Before Photos

Project Details

  • Name: Holy Cross Church
  • Address: 4541 S. Wood Street, Chicago, IL 60609

Payback & Cost

  • Before: 80,000 watts — each bulb was 40 watts. They had a total of 2,000 incandescent bulbs.
  • After: 10,000 watts — each bulb is 5 watts. Replaced 2,000.
  • Annual Electrical Savings — $14,700
  • Customer Cost — $10,190
  • ROI — 8 months

Project Overview

Twin Supplies recently completed an energy upgrade project at Holy Cross Church in Chicago, IL. The high ceilings and beautiful cathedral-like structure made replacing incandescent bulbs in the ceiling a costly and time consuming ordeal.

The primary focus of the project involved finding an energy efficient solution for replacing over 2,000 inefficient incandescent bulbs on the ceiling and along the walls of the church. Each incandescent bulb consumes 40 watts. Total existing wattage totaled 80,000 watts. In addition the average life-span of an incandescent bulb is approximately 2,500 hours.

What solution would help the church reduce both energy and maintenance costs? Why LED bulbs of course! Twin Supplies replaced all 2,000 incandescents with 5 watt LED globe lights. The new total wattage is 10,000 watts —  an 87.5% reduction! Each LED globe has a whopping 25,000 hour life span.

By upgrading the incandescent bulbs to LEDs through the ComEd Smart Ideas Energy Efficiency Program Holy Cross Church was able to realize some major benefits: a lower monthly energy bill, lower maintenance expense, vastly improved lighting, and a 140% return on their investment.

A match made in heaven wouldn’t you agree?

 

Tony Vaca-Merlos

Project Manager

Lighting Project at Berto Center in Deerfield, IL

Blog, Project Snapshots, Twin Supplies News
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    Project Overview

    Twin Supplies recently completed a lighting renovation project of the main gym and workout areas at the former Chicago Bulls practice facility in Deerfield, IL. The project was paid for in part through the Smart Ideas for Your Business incentive program offered by ComEd, known as the Small Business Energy Savings Program (SBES). The balance of the project was paid for by the new owner of the facility, Event Creative of Chicago, IL.

    According to Mr. Sean Cannon, co-partner of the New Venue One North Shore as the facility will now be known, “We’re very happy with the new look of the facility. I’m really glad (Twin Supplies) pushed the project through with us here at Event Creative.”

    Project Details

    Replacing the existing metal halide lights in the gym and workout areas with LED “Spun Bays” from Lumecon Corp. in Farmington Hills, MI reduced the wattage in those areas by 83% (50,760W to 8,460W). The total project cost was $54,732 with incentives from ComEd totaling a whopping $33,840 and resulting in a total out-of-pocket cost for Venue One of $20,892. Estimated annual electrical savings are $14,545 making the simple ROI of this project just 1.4 years or a little over 16 months.

    As estimated by the project workbook provided by the Smart Ideas for Your Business incentive program offered by ComEd, the environmental benefits from replacing 47 gym lights with LED luminaires is the equivalent of 28 less cars driven per year; or 15,078 gallons of gasoline saved; or even 18.4 tree seedlings grown for 10 years – truly an environmentally friendly event if there ever was one.

    Do you want to see the results for yourself?

    Come check out the amazing new look at a former sports facility that once was the basketball center of the universe during the Chicago Bulls championship runs of the 1990s—Venue One North Shore in Deerfield, IL.

    Tim Snow

    Project Manager

    Why should we consider a lighting upgrade?

    Blog, Energy Efficiency

    If you’re interested in saving money and energy, keep reading

    SAVE ENERGY=$$$$$

    The average kilowatt rate in the USA is ten cents per kilowatt hour and climbing. If, for example, you leave a 100-watt bulb running continuously (730 hours a month), and you pay10¢/kWh, your cost to run the bulb all month is 100 x 730 ÷ 1000 x 10¢ = $7.30. Per Bulb.  What if you could get the same amount of light but only use 18W, reducing that $7.30/per bulb to 1.31!

    Read More

    Refrigeration Job Overview

    Blog, Twin Supplies News
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    At Twin Supplies we take great pride in being able to offer our customers a wide variety of energy saving measures and incentives. In this post we invite you to explore the details of one of our most recent refrigeration and lighting projects. For more information about all the refrigeration measures we offer please visit: Refrigeration Measures.

    Project Overview

    • Customer: Route 66 Beverage
    • Measure Type: Lighting & Refrigeration
    • Total Project Cost: $7,511
    • Incentive Acquired: $5,771
    • Out of Pocket Cost: $1,741
    • Annual Energy Benefit:
      • Before: 142,300 kWh/yr
      • After: 99,600 kWh/yr
    • Payback Time: 5 Months
    • Annual Electric Savings: $3,843

    Project Details

    Lighting

    The old lighting inside the freezers was replaced with new LED fixtures, giving all the products inside a very crisp, clear and more appealing “look”. Also, existing 500W halogen exterior lights were replaced with brand new 24W LED flood lights, yielding a whopping 476W reduction per fixture while maintaining visibility levels!

    Refrigeration

    All of the freezers/coolers were powered by older model “shaded-pole” motors which ran at a constant 140W. Twin Supplies was able to replace these energy hogs with new EC-Motors which, thanks to the use of a controller, consume only between 9W and 40W! Through the use of a controller with two sensors, the system is able to detect when the motors need to be working at full speed (40W) or when they can be set to the lower speed (9W). These motors run at 9W nearly 90% of the time, saving the end user a significant amount of energy. This replacement did not involve any changes to the compressor or anything related with the refrigeration system itself besides the electric motors. The second measure involved adding strip curtains inside of walk-in coolers and freezers. The advantage of the strip curtains is immediate – anytime the door is open, particularly for an extended period of time like during a delivery, the strip curtains keep the majority of the cold air inside the compartment and the hot air out, preventing overworking of the unit and energy waste. Finally, a third and very simple measure involved adding a door closing mechanism for the freezer and cooler doors, which ensures that the door remains fully and firmly closed, keeping air from leaking in or out.

    The customer was thrilled with the job and has now permanently reduced energy consumption, resulting in lower energy bills. Please feel free to contact us for a free, no obligation audit at your business, where we can provide a detailed energy savings proposal to you!

    Register now for the 2015 Energy Efficiency Expo

    Blog, Twin Supplies News

    Register now for the 2015 Energy Efficiency Expo

    Energy efficiency 2015 EXPO

    Join us for this year’s Energy Efficiency Expo: Innovation and Action, taking place September 16, 2015 from 7a.m. – 4p.m., at the Donald E. Stephens Convention Center in Rosemont, Ill.

    Learn about trending industry topics, share best practices with hundreds of industry leaders and earn Continuing Education Units (CEUs)

    Register now and when five people from the same company register, the sixth person can attend the Expo at no cost.* Also, use code EXPEXH and take $20 off the $99 registration fee.

    Please follow this link: http://www.ecw.org/e3

    Where’s My Spot?

    Blog, Twin Supplies News

    At Twin Supplies we make your world brighter.

    Usually I’m the project manager who takes care of the “big public customer”: Your Village Hall needs better lighting? I’m your man. The public works facility is too dark—not a problem. Police and fire stations need brighter exterior lighting; you’ve come to the right place.

    Two hundred retrofits here. One hundred and fifty hibays there. Seventy-five LED wall packs at all compass points….done! Next!

    So when our business manager handed me a referral from the local power company for an underground parking facility in a nearby northern suburb, I thought, “Why’d she give this little project to me?”

    I met with several of the residents who were overseeing the upgrade in lighting for their thirty space underground facility. The challenge was to upgrade from 67 two lamp T12 1×8 fixtures to something brighter but at a reasonable cost. It wasn’t the glamourous, big expenditure project to which I was accustomed. The deep concrete ridges in the garage ceiling prevented much of the light from spreading beyond the narrow passageway where the existing fixture was mounted. LED canopy? Out of the customer price range. LED wrap fixtures? Also expensive. What was the best solution to this lighting scenario?

    An office colleague said, “why not put up an eight foot, T8 two lamp retrofit? And use 28W T8 lamps; that will reduce the existing wattage from 148W to only 49W; and the 6,000 lumens produced by the retrofit upgrade will be plenty bright.” In addition, with the power company incentives covering more than 50% of the cost of this simple solution, the lighting upgrade was well within the residents’ budget. The residents loved the cost of the lighting upgrade, and they loved the new light levels. Another successfully completed project. End of story, right? Hardly.

    About a week later the real estate company in charge of the facility called me. They wanted to know if I would be interested in looking at another underground parking garage. The residents of this new garage had heard through the grapevine of the fantastic new lighting in their sister facility’s underground garage, and they wanted to know if we could do the same for them.

    Although the lighting solution at the second garage was different (a four lamp, eight foot T8 retrofit), it was no less successful—and affordable—than the first project. The second group of residents was happy and I was ready to go back to big gymnasiums…… Three days later I get a call from the same real estate company. Another suburb, another underground parking garage: can you do it?

    Can I do it? I’m the guy who just completed two of the most energy efficient, brightest, residential underground parking garages on the north side of the city. It’s my specialty!

    Yesterday, I just quoted new lighting for my ninth underground parking garage for a large condominium complex. At Twin Supplies, the future is looking…..bright!

     

    Tim Snow
    Project Manager